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Well, the sub-floor for the workshop is gradually going down. You hear a lot about people “starting from square one.” If you ever wondered what square one actually looks like, here it is:

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As of the end of last week, we were making steady progress, and were well past square one:

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Thanks to looking for things to do while avoiding preparing our income taxes, I’ve finally gotten around to something I’ve been meaning to do for long time: add image galleries to the blog. You’ll find the first one in the right-hand sidebar. As you might expect, I started with sailing canoes. Not completely happy with the formatting, and I will add captions, but I thought I would put it out there as a teaser while I work out the details. Stay tuned for more.

If you’ve been following this blog for a bit, you’ll probably have seen photos of the shop I built in the basement of our house in Peterborough, Ontario. It’s been a great place to work, with just enough space for the kind of small boats I like to build and restore.

Fiddlehead 31

On their way in or out, the boats leave through the window (though I did once bring a 17′ canoe down in the front door, through the living room and down the stairs just to prove that it could be done). Here’s the planked-up Fiddlehead on her way out to be finished at the Canadian Canoe Museum.

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fiddlehead 101

If you’ve noticed that the blog has gone kind of quiet lately it’s because of some major life changes that have taken place over the last few months. I had just gotten the Ontario Canoe Company decked sailing canoe set up in the shop and was starting to think about restoration when a new writing project came my way in the form of a commission from WoodenBoat, who wanted a feature article on Harold and Lorna Wilson and their Miss Canada racing powerboats for early in the new year. I was already working on the research for a new exhibit for the Canadian Canoe Museum on the subject of canoes and romance, about which I had been collecting ephemera for some time, and I was also going to write a museum Gallery Guide to accompany it. With those projects in hand, and the restoration pending, I was feeling comfortably well-supplied with things to do.

Then, I decided it was time to take a big step. After more than five years as the General Manager of the Canadian Canoe Museum, I was thinking that it was time to get back to the kind of work that got me into the museum business (research, writing, designing and building exhibits, working with artifacts) instead of the kind of work that General Managers do (board meetings, budgets, marketing, staffing and volunteers). When an opportunity presented itself at a museum just west of Toronto, I seized it, and in January of 2014 I started a new job as the Curator of the Halton Region Museum.

So far, so good, and everybody is happy now, except that we’re into the “M” word: “MOVING.” I’ve always believed that “good move” is an oxymoron most of the time, but that hasn’t stopped us from making a few of them. As we looked at new houses, I was hoping to finding something like our place in Peterborough, with an unfinished basement and a decent-sized window. Late in December, we closed on a beautiful new townhouse with just that. So, here’s a pre-project photo of the space where the new shop will go.

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Most of what I’ve done since New Year’s is just think about this, as opposed to cutting lumber, since the article and the gallery guide took precedence. However, the article’s now done, the gallery guide is at the printer’s, the exhibit opens at the end of April and it’s time to think about the new shop. Here’s the plan so far. Please forgive the rather ugly canoe shape–it’s not pretty, but at least it’s the right length and width. As you can see, I’m aiming for tight but functional, since the basement also has to accommodate my office and a laundry room/storage area.

townhouse basement plan

First step is to get the sub-floor down, and I’m just about to start that. The Ontario Canoe Company canoe is still first in line for restoration, but there’s a workshop to build first!

 

 

I’ve been around canoes for a long time, arguably even in utero. This was courtesy of my parents, who met when they both worked at a YMCA camp in the 1950s. I won’t go as far as Farley Mowat and claim that I was conceived in a canoe, but insofar as the relationship that brought me into the world began and flourished at Camp Widjiwagan on the shore of Burntside Lake, and my father-to-be was in charge of the out-tripping department, I might say I was at least conceived of around canoes.

Like a lot of kids, I went to camp for several summers in my early teens. I knew I was going to camp, but when I arrived I was disappointed to find out that I was also going to church, whether I liked it or not, and that I had to learn to walk like an Indian to get to there. My appreciation of the inevitable lecture about the Great Spirit and the singing of Kum-Ba-Yah was always undercut by a pretty strong feeling, at least in an jumbled, inchoate 12-year old way, that nature, far from enfolding me in her bosom and the oneness of all creation, really didn’t give a damn, and would just as happily have me for lunch as refresh my mind and spirit.

A lot of my discomfort around the rituals and philosophy of camp had to do with Indians. Not  real First Nations, mind you, not actual living, breathing people you could talk to, but the Indian that I, the middle class urban white kid, was expected to become while I was at camp. We learned quickly that it wasn’t an option to go into the woods or into a canoe as ourselves, since we were expected to learn Indian “lore” and “ways” as a rite of passage and an introduction to the mystery. I can lay a lot of this at the feet of Ernest Thompson Seton, whose late 19th and early 20th advice on character formation and masturbation avoidance for young men borrowed heavily from a free-floating, heavily-idealized notion of Indian life, outlined in classic works like The Book of Woodcraft (1912, 1921), The Birchbark Roll of the Woodcraft Indians and (perhaps my favourite title) How Boys Can Form a Band of Indians.

Texts for training the future defenders of the empire, these books combined instructions for parts of your body you were supposed to touch and parts you weren’t with paeans to the Noble Savage and confirmation of the inherent rightness of muscular Christianity. As Seton ever-so-earnestly maintains in The Book of Woodcraft, “. . .more nations have been wiped out by sex abuse than by bloody war. The nation that does not bring up its youth with pure ideals is certainly going to destruction.” (p. 240). If Krupp had manufactured sex toys and dirty magazines instead of artillery, the Germans might have won the war! I can only wonder what became of those lost souls who not only didn’t want to pretend to be an Indian but did want to abuse themselves, and in the woods, no less. They were probably beyond redemption. Imitate the Indians and learn to walk softly on the earth but for goodness’ sake don’t touch yourself because you’ll contribute to the collapse of western civilization.

This philosophy bothered me then and it hasn’t gotten any better in the many years since I last went to summer camp. As an urban white kid, I knew that I couldn’t have become an Indian, or even convincingly acted like one, if I tried for 100 years. Maybe it was just because I suspected that the truth of “the Indian way” wouldn’t manifest itself to non-believers like me, the way only the faithful can see the image of the virgin on the wall of the carwash, or maybe it was because I just didn’t have Grey Owl’s duplicitous sangfroid or his desire to pass in someone else’s culture. I also didn’t want to learn to walk like an Indian in the woods. The woods were fine, to a point, but couldn’t I just learn to walk through them as myself?

The most discomfiting part of the whole experience was unfortunately supposed to be the highlight: the grand council fire. This reminded me of my childhood’s big Sunday roast beef dinners, presented as a treat, and an expensive one at that, for which we were expected to be grateful, but which I usually spent most of the meal trying to re-arrange on my plate to make it look as if I’d eaten some of it. The core of the council fire experience was sitting around a campfire with a bunch of other kids like myself, led through ersatz myth and ritual by a university professor who, for the evening, had turned himself into a great chief who had travelled across the lake in his underwater canoe to lead us in a council fire and tell us legends. This wasn’t my culture, for sure, and it was a little embarrassing to be play-acting at someone else’s, even for an evening. I mean, it wasn’t as if we’d actually sat down and talked about Canada’s First Nations, and who they were, or how they related to canoes and canoeing and the landscape and natural world or, heaven forbid, even had a real Indian come and talk to us directly. This wouldn’t have been possible anyways because there weren’t any Indians around summer camp, at least not the one I went to. This wasn’t thoughtful study, it was a redface minstrel show, and I had to take part whether I liked it or not. It was even worse than skit night.

Much as I enjoyed certain aspects of summer camp (canoes, boats, horses, water, occasionally the dining hall), there were also other parts that were just horrifying. You never knew when you were going to be pounced on and organized into an activity by an overly-cheerful counselor. The most intense of these people were like a combination of the briskly-efficient nurse who tells you, even as she’s pulling on her rubber gloves, that “it won’t hurt a bit and bend over and cough please” and the activity director from a senior citizens’ bus trip. That kind of aggressive cheerfulness, which can’t abide dis-organized, non-group activity, always made me want to run as fast as I could in the opposite direction. The fact that the most aggressively-promoted of these activities took place in groups only made it worse. I worked very hard at perfecting my own version of “capture the flag,” which I called “find a place to hide until it’s all over.”

The camp I went to was pretty hard core in its approach and old-school in its methods. The older you got, the more you went out on canoe trips and the less time you spent in camp. Canoe trips were carried out in a fleet of wood-canvas canoes. They were probably Chestnuts, though I don’t recall for sure. Elderly they certainly were, and covered in layers and layers of paint and patches, to a point where a canoe that originally weighed maybe 75 lbs dry was probably up in the 90s by the time it was placed on our shoulders. And these weren’t broad and mighty shoulders, either. These were skinny, 12-year old shoulders, at least in my case attached to a body that had grown up well before it had grown out.

On “out-trips,” as these expeditions were called, these canoes were accompanied by a traditional backpack known as the Trapper Nelson. The Trapper Nelson was technically a pack-board, a wooden frame with vertical uprights covered by green duck canvas. You could lash all sorts of things to it, but we usually used it with a bag that was held on by wire passed through screw-eyes that protruded through eyelets in a flap at each side of the bag. The whole thing was made from pine or spruce and waterproofed green canvas, a big rectangular bag with a top flap and green webbing straps. The tops and bottoms of the posts were covered with aluminum caps stapled on, and the whole thing smelled like insect repellent, woodsmoke, wax and dirt. In the grand tradition of the army, whose equipment this pack resembled, they seemed to come most often in two sizes with respect to our young shoulders: too large and too small. Sometimes, on one of the interminable character-building portages we endured, if the counselors weren’t looking and you edged forward or back to the right spot in the canoe you were carrying on your shoulders, the gunwales could be balanced on the posts to transfer the weight to a different part of your anatomy for a moment.

We cursed them when we carried them on portages, but for me these canoes were also the saving grace of the whole summer camp experience. With my abhorrence of structured recreation, which extends in a long and awkward arc from childhood’s forced participation in baseball to a complete lack of interest in team sports as an adult, my favourite part of the day was after dinner when the waterfront was opened for free time. All of the boats in the camp’s motley fleet were fair game, including the old Chestnuts, a down-at-the-heels Klepper folding kayak and several much-patched, high-mileage fiberglass whitewater boats. Once you had passed the swimming test, you could choose any boat you wanted to take out. Better still, you didn’t have to pretend to be anyone else to use it.

The high-liners of the waterfront were the counselors. One of these young men (old to us, but he might have been all of 17) in particular could heel his canoe so far over, paddling solo from the middle of the boat, that the bottom of the gunwale just brushed the still evening surface of the lake. This was cool, and we all strove mightily to imitate him. The further down you could go, and the steadier the canoe was, the higher your status rose. I learned later that this style of paddling was awkwardly known as “Omering” after 1930s canoe guide Omer Stringer, latterly more famous as the eponym of the Beaver Canoe t-shirt and sweatshirt empire. All I knew at the time was that this was the “proper” way to paddle solo.

Later on, I would find words to describe this experience. At university, I would first read of “the still point of the turning world. . .of the still point there the dance is, but neither arrest nor movement” and think of how much Eliot’s meditations on equilibrium, equipoise and the continuum of time reminded me of balancing that canoe on the boundary between air and water. I would also learn about hull forms and the turn of the bilge and tumblehome and the physics of how bodies move through water. I even tried to learn naval architecture until I was defeated by math.

At that moment, though, what was most important about paddling those canoes was that it was worth everything I had to put up with to get there: the Indian play-acting, the forced jollity of organized games and “ice-breaker” activities, the occasional Lord of the Flies-style cruelty inflicted when groups of young boys are brought together in close quarters and the pantheistic moralizing of summer camp. On those summer nights, alone in a big old canoe on a quiet lake, I learned that while I didn’t always like playing with other kids, or playing at being other people, or being told what to do and when, I really, really liked playing with boats. I’m still at it.

Two Boat Reviews

Over the years, I’ve written a lot of book reviews for publications such as The International Journal of Maritime History, The Northern Mariner/Le Marin du Nord and WoodenBoat magazine. Lately, I’ve also been reviewing boats. This is, if anything, more fun than reviewing books about boats, though unfortunately you don’t get to keep the boat at the end of the review(!).

Last year, I reviewed a Sea Flea outboard hydroplane. This year, it was the Mirror Dinghy and a Peterborough Canoe Company “Nomad” longitudinal strip outboard runabout.

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If you’ve spent any time at all in sailing clubs in North America or Europe, chances are you’ve seen at least a few of the many dinghies drawn by the English designer and boatbuilder Jack Holt (1912–1995), who drew more than 40 boats during his long career. He was noted for his early adoption of marine plywood with a particular focus on dinghies that could be home-built by amateurs. Two of his more distinctive designs are the Enterprise (1956), with its baby blue sails, and the Mirror (1962), with its red sailcloth. Interestingly, the Enterprise (The News Chronicle) and the Mirror (The Daily Mirror) are, along with the DN Iceboat (The Detroit News), three small craft designs sponsored by newspapers that have gone on to great success.

According to the international class association, more than 70,000 of these small dinghies have been built worldwide, and the Mirror is now an international one-design class overseen by the International Sailing Federation (ISAF). Mirror hull #1, EILEEN, was constructed in 1963 and is now in the collection of the National Maritime Museum Cornwall in Falmouth, England. Originally gunter-rigged, the class now also permits a Bermudan mainsail. The Mirror was an early design to employ stitch-and-glue construction. Home-built boats still use this method, but some professionally built hulls are also available in foam-sandwich fiberglass in the United Kingdom. The first generation of spars was all wood, but masts are now commonly aluminum.

The dinghy measures 10’11” LOA x 4’7” beam, with a board-down draft of 28”. Sail area is 49 sq ft in the main, 20 sq ft in the jib, and the spinnaker adds an additional 47 sq ft. The racing crew is two, but the boat can easily accommodate three adults or an adult and several children for daysailing. Plans for this strict one-design are not commercially available, and Mirrors are sold only as complete kits, hull kits, bare hulls, or sail-away boats.Mirror dinghies can often be found on the used-boat market in central and eastern Canada, particularly through the website of the Ontario Mirror Dinghy Association at www.mirrorsailing.ca.

Mirror dinghy kits are available in North America from Mirror Sailing Development, 34 Lee Ave., Bradford, ON, l3Z 1A9, Canada, 905–775–4771, lbellamy@ca.inter.net. General information about the class is available from the International Mirror Class Association www.mirrorsailing.org and www.dinghyalmanac.com/mirror, where you will find links to national associations in Australia, Canada, Ireland, Japan, The Netherlands, South Africa, Sweden, and the United Kingdom.

nomad page 1959 pcc catalogue

The Nomad was from the upper end of the Peterborough Canoe Company’s outboard offerings. Owners could have the boat as an open outboard or add steering, windshield and deck hardware to turn the Nomad into the double-cockpit runabout shown here. The sail-away price in 1959 was $730.00.

Over the years, Ken Lavalette and his crew at Woodwind Yachts in Nestleton, Ontario, have restored more than 50 cedar-strip boats. Well-loved and well-used, they often come into his shop more than a little worse for wear and leave looking a whole lot better. As he worked on these boats over the years, it occurred to Ken that often the number of hours required to restore them wasn’t far off what it would take to build one from scratch. At 15’ LOA and 5’ beam, the Nomad was big enough to carry some people and some gear, but small enough to be easily trailered and stored. Was there a market for a new traditionally-built cedar-strip runabout?

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There was only one way to find out, so he measured an original 1957-58 Nomad and built the robust, nearly-solid mould required for this method of construction. He left the hull shape unchanged from the original, but increased the scantlings of the stem, keel, ribs, transom, planking and deck slightly based on what he had learned from his many restorations of this type. Underway, the boat feels solid and reliable. 25 mph is not at all fast by today’s standards, but it’s a speed that will get you where you want to go and still let you have a pleasant conversation on the way. It might also save enough on gas, even with an older two-stroke, to let you pay for dinner when you get there.

With simple lines and an elegant all-bright finish, the boat is a head-turner both on the water and on the road. New Peterborough Nomads built in the traditional longitudinal cedar strip technique and equipped with re-built 1950s outboards are available from Woodwind Yachts. Used cedar-strip boats in a variety of sizes and configurations can often be found for sale in classified ads and at antique and classic boat shows and auctions.

Both reviews appear in WoodenBoat Magazine’s 2014 Small Boatswhich is on newsstands now.

Ah, Tradition!

In response to a post at the end of July about re-canvassing the 1937 Old Town, reader David Little posted an interesting comment in response to my use of epoxy as a canvas filler:

I understand the need to make things last longer…although it seems the previous traditional filler and paint lasted pretty long considering it was put on over 70 years ago….i do not subscribe however to taking the tradition out of traditional…i would not have gone to modern methods as a filler…the synthetic somehow doesn’t sit well with my view of tradition…just my thoughts.

His thoughts prompted some thoughts of my own, beginning with the words of a true expert on the subject.

Fiddler_on_the_roofAs the film opens, Tevye says:  “Traditions, traditions. Without our traditions, our lives would be as shaky as… as… as a fiddler on the roof!” (boat builders and restorers might take some ironic pleasure in the other song the film made famous: “If I was a Rich Man. . .”) But what is tradition, and by association, what is traditional?

At a fairly fine and granular level, tradition means simply keeping things exactly like they were. In the context of boatbuilding, this might mean that a steam-bent rib of white oak should always and only be made from white oak. At a mechanical level, traditions can be founded on properties. The oak rib, for instance, is such because oak happens to be an excellent material from which to bend ribs. But, it isn’t the only one, so one also sees small boats with ribs made of ash, elm and cedar, among other woods, because they share the same mechanical properties. Substituting one of these woods for another might therefore be “un-traditional,” but it may not necessarily change the fundamental character of the boat, because the steam-bent rib is still doing what has always done.

However, if you were to make a change in the structure of that rib, you’re dealing with tradition in a different way. Let’s say that your steam-bent oak rib becomes a laminated epoxy oak rib. Now you’ve introduced a significant change and, I would suggest, broken from tradition, because the rigidity and strength of the epoxy change the properties of the rib. The outward similarity–someone looking at the boat would still see a thin bent rib–masks a significant change. In the same way, a glued-lapstrake plywood boat is still lapstrake, and therefore nominally traditional, but whatever the outward similarity, it is a fundamentally different structure with different mechanical properties whose component parts have a different working relationship than in a traditional lapstrake boat.

To me, one test to apply would be the Arts & Craft movement’s maxim “Truth to Materials.” If the component parts of a boat still bear the same mechanical relationship to each other as they did in the original, then, possibly with minor variations, the boat might be said to be traditional. That is, a lapstrake dinghy built with clench nails and rivets and steam-bent frames in North America is traditional with respect to the same dinghy built in the UK, notwithstanding that when the builder moved across the pond he found out that he couldn’t get the larch stock he was used to for planking so he substituted oak.

Thus, with all due respect to American Traders, who build this canoe, this is not traditional:

Trapper14What started life as a wood/canvas canoe, where a non-water tight wooden shell supported a layer of waterproofed canvas stretched tightly around it, is now a different kind of watercraft, where resin-impregnated fiberglass cloth not only keeps the wood water tight but is also mechanically and chemically bonded to it. Before the mail starts coming in, I’m not saying it’s not a good canoe, just that for all of its outward similarities to wood/canvas canoes it is a fundamentally different structure.

This, by comparison, is traditional, at least to my way of thinking:

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Yes, the canvas has been filled with epoxy, and not a mixture of silica, linseed oil and white lead. However, 1) it’s still cotton canvas; 2) it’s still not fastened to the hull except by tacks at the ends and gunwales; and 3) it still comes off in a couple of big pieces when it’s time to re-canvas.

Interesting topic to ponder. What do you think?

Not Another Boat?

So I says to myself, “Self, what’s the least helpful thing I could do right now, given that I have a lot of boat projects on the go? Probably it would be to bring home another boat project. OK, let’s do that.” So I did. But what a boat!

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This might be the prettiest canoe I’ve ever seen, and that’s saying something. What have I brought home? well, I’m pretty sure it’s a late 1890s Ontario Canoe Company decked canoe. Constructed from white cedar planking with Spanish Cedar decks, it was build in the “raised batten” technique by one of the pioneering canoe companies in the Peterborough, Ontario area. Incorporated in 1883, the OCC built a variety of cedar and basswood canoes using the techniques originally developed and patented by John Stephenson. The company flourished until May 9th, 1892 when it was completely destroyed by fire. Despite having lost everything and having no insurance, the founders decided to rebuild and on February 15th, 1893 a new factory opened at the intersection of King and Water Streets in Peterborough. This time, the sign on the building read “Peterborough Canoe Company.”

I think my new boat is a Model 200 “Ontario Canoe” as depicted in a late 1880s OCC catalogue.

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occ catalogue model 200

The dimensions and specifications match perfectly, as does the fabulous shape of the coaming, with its long, raking forward end. There are some interesting things about this boat, though, not the least of which is that it was never completely fitted out to sail. As you can see from the catalogue illustration above, it was intended to be sailed with a two-masted “Mohican”-style lug rig. The mast holes are there in the deck caps, but I can’t find the screw holes that would have been left by the deck hardware, and nor is there any sign on the keel of mast steps or mast tubes having been fastened in place. There is also no indication that a rudder was ever fitted to the sternpost. Most tellingly, there is no centreboard!

The catalogue says “Centre-boards fitted to any of these canoes at extra cost.” The OCC offered two choices for folding fan centreboards: the Brough, which used 5 overlapping plates of brass, and the much more complex Radix, whose leaves telescoped inside each other when retracted.

occ catalogue radix and brough

Along with the canoe, I was also able to acquire a #2 Radix, though I did pay slightly more than the 1880s price of $20.

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Stay tuned over the coming months as I work to bring this beautiful little canoe back to life. Should keep me out of trouble for a while.

Once the canvas has been stretched on to the canoe hull, it needs to be filled. This fills the weave and waterproofs the exterior, making a smooth surface for the final coats of paint. To say that there’s lots of different canvas-filling options out there, and opinions to go along with them, is a bit of an understatement. Traditional oil-based fillers can be obtained from The Buckhorn Canoe Company  in Canada and Island Falls Canoe in the US, among others. The good folks at the Wooden Canoe Heritage Association have collected a whole bunch of recipes for various fillers if you’d like to try mixing your own. Mike Elliot, who writes the Canoeguy’s Blog in British Columbia, now uses a latex pipe-lagging compound, and there’s probably more possibilities still waiting to be discovered.

I’ve used traditional linseed oil and silica fillers before, but this time I thought I would try something new. Dick Persson at the Buckhorn Canoe Company has been experimenting with using epoxy as a filler for wood-canvas canoes. It’s readily available, dries fast and is durable. So, I took Clementine up to his shop one Saturday morning.

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This job was done with WEST system, but there’s no reason why it wouldn’t work just as well with any other epoxy product. You’ll need resin, hardener and a lightweight micro-balloon fairing compound, in this case WEST 410.

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The first coat is un-thickened resin, poured on and distributed with a squeegee. The goal is to work it into the canvas and distribute it evenly but not leave excess on the surface. One difference that Dick has found with epoxy over conventional fillers is that you shouldn’t scorch the nap off the canvas first, since this hardens the surface and prevents the epoxy from penetrating through. Remember too that this filling method is being used on a hull whose outer surface has received several coats of varnish and mould-release to prevent it sticking.

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We went from one end of the canoe to the other, pouring it on, working it in and then scraping off the excess. At the end of the first coat, we went back and hot-coated a second layer. This is a job for old clothes and old shoes, and also a good day to leave the dog at home, since the epoxy gets all over the floor around the canoe as it drips off the hull. After giving the two coats of clear resin about half an hour to dry, it was time for the fairing filler.

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The filler is added and mixed until it’s the consistency of heavy syrup [or thin yoghourt, if you prefer], and then it too is applied by squeegee. After several sticky hours, you end up with a hull that looks like this:

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With three good coats of varnish built up on the outside of the hull, it was time to stretch the canvas. On final precaution against the epoxy filler adhering was to spray the varnished hull exterior with a hefty coat of silicone mould release. If you do this, just remember that you’re also covering the floor around the canoe with slippery overspray and you’ll need to tread carefully until it wears off! (says the voice of experience).

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The canvas is good old #10 cotton duck. For a canoe that will really see heavy service, you could go down to #8, but the heavier grade adds weight. At about 85 lbs, Clementine doesn’t really need to get any heavier. There’s a fair bit of information out there about canvassing and re-canvassing wood/canvas canoes, including The Wood and Canvas Canoe: A Complete Guide to its History, Construction, Restoration, and Maintenance by Rollin Thurlow and Jerry Stelmok, now sadly out of print, and of course videos on YouTube like this one.

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There are different schools of thought about how to stretch the canvas: right side up or upside down, tacks or staples. Personally, I’m a right side up, tack man. It doesn’t really matter in the end, because anything that will stretch the canvas tight and secure it to the canoe will do the job. I’ve even done it outside between two trees using a small child to help weight the boat down. When the canvas is folded in half and stretched tight, the canoe hull is inserted and forced down into the envelope. Here, I’ve got sandbags in both ends and two shore poles pushing down from the ceiling. You want to get it good and tight.

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Working out from the middle, the canvas is pulled up tight to the gunwale with a pair of wide-jaw vise grips or artist’s canvas pliers and tacked into place at each rib. With two people, you can work both sides at once. Here, my colleague Jeremy Ward is clamping the vise grips for another upward pull. The sign of a good job with the right tension is to have little “eyebrows” of puckered canvas above each pair of tacks when the pliers are released.

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As you go towards the ends, it gets harder and harder to pull the canvas in towards the hull, usually somewhere around the ends of the decks. When everything is tacked but the two ends, it’s time to cut the canvas away from the stretching clamps.

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Then, bit by bit, the ends and pulled tight and tacked. It’s not as hard as it seems to get the wrinkles out here, even on a hull like this one that has some hollow in the ends. By pulling on the bias, and occasionally removing and re-tacking some of the earlier fastenings, it will all come right eventually.

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With one side tacked in place, the canvas is cut close to the tack line and the process is repeated with the other side folded over the first. Some people like to add a little glue to help hold the ends in place, but be careful not to add too much as it may affect the adhesion of the filler later on.

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Next it’s on to the filler.

On January 20th, 1937, my 17′ Old Town HW-model canoe was canvassed at the factory in Old Town, ME. On April 28th, 2013, I decided that at 76 years and 14 weeks I had probably gotten my money’s worth out of that first canvas skin (which I hadn’t paid for anyways!), and so it was time to re-canvas. A couple of years ago, I wrote about finding the canoe and making the decision to try and revive the original canvas instead of replacing it. Turns out to have been a good strategy, and it gave me many miles of paddling and sailing. It also helped me name my new canoe. The salvage job on the original canvas had left the canoe with a rather, shall we say, “textured” look, and this, combined with the Princeton Orange colour led inevitably to the name Clementine.

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The first step was to get the hardware, outwales, keel and old canvas off. The spruce outwales were held on with the original slot-head brass screws, and they were pretty well secured in their countersunk holes by years of varnish buildup. I’m always reluctant to use a slot bit with an electric driver because it’s so easy to have the bit walk out of the slot if it’s at all out of alignment, so I turned to a tried and trusted method for removing the outwale screws.

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With a simple socket attachment that takes standard 1/4″ hex shank bits, your brace and bit can be converted into a high-torque, low-speed screwdriver that’s very useful in situations where you have to proceed carefully but also apply considerable force. You do own a brace and bit, don’t you? The attachment is available from Lee Valley tools, among other retailers, for under $12.00. There’s also one for sockets which is very useful for freeing stuck nuts and bolts. I never cease to wonderat how surprised people can be to see simple, non-powered tools in use. A typical comment in this case was “don’t remember the last time I saw someone using one of those.”

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After the outwales were off, I removed the rest of the hardware, including the bolts that held the external keel on and the stembands. The stembands are the original bronze and I’m hoping to re-use them, so they were labelled and stored.

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Then, it was time to peel the canvas. I was pleased to find that the planking was in excellent shape and that there were no hidden pockets of rot. Traditional canvas filler can take more than a month to dry after it is applied. Because I was foolish enough to embark on a re-canvassing project at the beginning of the boating season and not the end, I was hoping to find a quicker alternative. My friend Dick Persson, proprietor of the Buckhorn Canoe Company, has been using an epoxy-based filler that dries in days, and not weeks or months, so I decided to use that. Epoxy is know for being rather sticky, so I needed to take an additional step before putting the new canvas on.

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I sanded the exterior of the hull with 80-grit to take out the re-saw marks and then built up three coats of varnish, topped with a healthy spray of silicone mould-release. In the event that any of the epoxy penetrated all the way through the canvas, this would prevent the canvas from becoming glued to the hull. I may not be around for the next re-canvassing, particularly if it’s another 76 years away, but it’s always good to plan ahead.

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To be continued.

sea flea 6

I like food. No, I mean I really like food. And when I say that, I mean I like the whole food chain from top to bottom, beginning with marshmallow fluff and continuing through potato chips right up to really old asiago, punchy merlot and artisanal ciabatta with a roasted garlic, sundried tomato and balsamic tapenade.

I’m kind of the same way about boats, too. Sure, I have my preferences, but really I just like stuff that floats, and as they say, ” a bad day on the water is often better than a good day at the office.”

So, earlier this year when I received an email from Robin Jettinghoff at WoodenBoat that would allow me to broaden my boating horizons, I jumped at the chance. Robin asked me if I would review a boat for the 2013 edition of WoodenBoat Magazine’s Small Boats, and not just any old boat, but a classic little outboard hydroplane known as a “Sea Flea.” I said “but of course,” and she put me in touch with the good folks at Muskoka Sea Flea who arranged to get some boats together at one of their cottages. Mid-morning on a bright summer day, my son Benjamin and I arrived with our PFD’s, some cameras and a change of clothes. And then some boats arrived. And then some more boats arrived. And pretty soon, there were kids and grownups and little outboard hydroplanes everywhere.

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As well as being used by parents and kids, these boats are often built by parents and kids. Like so many dreams, they began in the pages of magazines like Popular Mechanics, or Science & Mechanics.

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